V6000 Series Three-way Control Valve

In the heating field, the three-way control valve is a common fluid control component that can replace two two-way control valves to regulate temperature and flow rate. These valves can be categorized as either combination flow and diversion type according to their functionality.

V6000 Series Three-way Control Valve

Description

In the heating field, the three-way control valve is a common fluid control component that can replace two two-way control valves to regulate temperature and flow rate. These valves can be categorized as either combination flow and diversion type according to their functionality. Common issues with three-way control valves include difficulty in disassembling and replacing valve seats, packing wear and leakage, poor adjustment accuracy, stem breakage or detachment, and large leakage,which cannot meet operational requirements, lead to emergency in severe cases shutdowns, resulting in substantial losses for users.

Regarding above potential hazards, the Newton R&D team conducted in-depth users’ sites and extensive information gathering regarding operational conditions, as well as technological breakthroughs and through extensive validated tests and experiments making the designs, manufacturing, and batch deliveries of the V6000 series three-way control valves fully meet users’ requirements.

The V6000 series control valves have the following features:

  • High regulating precision with low leakage rates
  • Long service life of the packing material
  • Convenient and quick on-site valve maintenance
  • Fast response speed
  • Optional bellows seal to achieve zero external leakage
  • Long-term operation, maintenance-free to keep working

VMV equipped with either pneumac diaphragm actuator or electric actuator according to the user’s on-site energy

Nominal sizeDN15(NPS1/2)~DN300
Pressure ratingPN16~PN100、Class150~Class600
Operating voltage (electric actuator)220VAC, 380VAC, 24VDC
Air supply pressure (pneumatic actuator)0.4~0.6MPa
Operating temperature-17~350 ℃
Bonnet typeStandard type (-17~300℃)
Radiator fin type(>300℃)
PackingV-type combination packing(≤200℃)
Graphite combination packing(>200℃)
Rated Cv valueSee table below
Flow characteristicEqual percentage, linear, quick opening
Regulating ratio50:1
Leakage levelLevel IV (metal hard seal)
Level V (metal hard seal)
Level VI (soft seal)
Hysteresis<1%
Dead zone<0.6%
Allowable differential pressureSee table below
1. Three-way control valve

V6000 SERIES THREE WAY CONTROL VALVE Structure And Characteristics1

① Valve stem double-guided structure
Keeping the packing and valve stem coaxial at all times can prevent abnormal wear of the packing caused by eccentricity,greatly improving the service life of the packing.

② Up-pressure valve seat structure
By loosening the valve cover bolts, the internal components of the valve can be removed one by one, allowing for quick maintenance and replacement of the valve seats and internal components on-site, thus saving the user’s maintenance time

③ Sealing Gasket Quantitative Compression Structure
Prevent the gasket from being overly compressed to achieve durable sealing without leakage.

④ Single seat sealing structure
Lower leakage and hard seling can meet level V and above leakage requirements for a long time

⑤ Valve plug double-guided structure
The valve plug operates smoothly, not prone to vibration and sticking, ensuring higher regulating precision.

⑥ Spring-loaded packing gland structure
Provide a continuous and stable compressive force for the packing, allowing the
packing to automatically compensate for wear during use, achieving long-term stable sealing.

2. Three-way bellows control valve

V6000 SERIES THREE WAY CONTROL VALVE Structure And Characteristics2

① Bellows external pressure-bearing structure
Provides a stable pressure load for the bellows, reducing movement and improving both the bellows’lifespan and the valves’ operational precision. Compared to an internal pressure-bearing structure, an external.pressure-bearing structure increases the maximum allowable stress on the bellows, thereby enhancing its service life.

② Bellows and flow channel separation structure
Prevents the medium from directly impacting the bellows, thereby increasing the service life of the bellows.

3.Three-way Control Valve Flow Direction and Fault Location

Three-way combined flow type

V6000 Three way combined flow typeThree-way diversion type(DN≤65)

V6000 Three way diversion type(DN≤65)

 

Three-way diversion type(DN>65)

 

V6000 Three way diversion type(DN>65)

 

NoTypeDiameter rangeFault positionActuator Acting type
A-ABB-AB
1Combined flow typeUnlimitedCloseOpenDirect action (D)
2OpenCloseReverse action (R)
3DiversionDN<65CloseOpenDirect action (D)
4OpenCloseReverse action (R)
5DN>65CloseOpenDirect action (D)
6OpenCloseReverse action (R)
7.1 Common valve trim materials
BodySeatPlugStemPacking
WCB420+HT420+HT410PTEE
LCB304+STL304+STL630Flexible graphite
WC6304304XM-19
WC9316L+STL316L+STL304
CF8321+STL321+STL316L
CF3304+RPTFE304+RPTFE
CF8M316L+RPTFE316L+RPTFE
CF3MFll+Q.STLFll+Q.STL
7.2 Temperature and pressure corresponding range of valve body material(MPa)
TempClass150Class300Class600
WCBWC6WC9CF8CF8MWCBWC6WC9CF8CF8MWCBWC6WC9CF8CF8M
-196~-301.91.94.964.969.939.93
-29~381.961.981.981.91.95.115.175.174.964.9610.2110.3410.349.939.93
501.921.951.951.831.845.015.175.174.814.8110.0210.3410.349.569.62
1001.771.771.771.571.624.665.155.154.224.229.3210.310.38.178.44
1501.581.581.581.421.484.514.975.033.853.859.029.9510.037.47.7
2001.381.381.381.321.374.384.84.863.573.578.769.599.726.97.13
2501.211.211.211.211.214.194.634.633.343.348.399.279.276.56.68
3001.021.021.021.021.023.984.294.293.163.167.968.578.576.186.32
3250.930.930.930.930.933.874.144.143.093.097.748.268.266.046.18
3500.840.840.840.840.843.764.034.033.033.037.518.048.045.936.07
3750.740.740.740.740.743.643.893.892.992.997.277.767.765.815.98
4000.650.650.650.650.653.473.653.652.942.946.947.337.335.695.89
4250.550.550.550.550.552.883.523.522.912.915.75775.65.83
4500.460.460.460.463.373.372.882.886.776.775.485.77
4750.370.370.370.373.173.172.872.876.346.345.395.73
5000.280.280.280.282.572.822.822.825.155.655.35.65
5380.140.140.140.141.491.842.522.522.983.694.895
5501.271.562.543.13
5750.881.051.762.11
6000.610.691.221.38
TempPN16PN25PN40
WCBWC6WC9CF8CF8MWCBWC6WC9CF8CF8MWCBWC6WC9CF8CF8M
-196~-301.571.572.452.453.923.92
-29~381.611.631.631.571.572.522.552.552.452.454.034.084.083.923.92
501.581.631.631.511.522.472.552.552.362.373.954.084.083.783.8
1001.461.631.631.291.332.292.542.542.022.083.664.064.073.233.33
1501.431.571.581.171.222.232.452.481.831.93.573.933.962.933.04
2001.381.511.541.091.132.162.372.411.71.763.463.793.852.722.82
2501.321.461.461.031.052.062.282.291.61.653.293.643.662.562.63
3001.221.351.350.9711.912.112.111.511.563.063.383.382.422.5
3501.171.271.270.930.961.821.981.981.461.52.923.183.182.332.4
3751.151.231.230.920.941.81.911.911.441.472.883.063.062.32.36
4001.091.151.150.90.931.71.81.81.411.452.722.892.892.262.32
4250.911.111.110.880.921.421.731.731.371.442.272.772.772.22.3
4501.071.070.860.911.671.671.351.422.672.672.162.28
475110.850.911.561.561.331.412.52.52.132.26
5000.80.880.840.861.241.371.311.351.992.192.092.16
5250.570.680.760.80.91.071.191.251.431.711.92
5500.40.490.690.760.630.761.071.1811.211.721.89
5750.280.330.630.430.520.990.690.831.58
6000.190.220.530.3310.830.480.511.32
TempPN63PN100
WCBWC6WC9CF8CF8MWCBWC6WC9CF8CF8M
-196~-306.176.179.89.8
-29~386.356.436.436.176.1710.0810.2110.219.89.8
506.226.436.435.955.989.8810.2110.219.449.5
1005.776.46.415.085.259.1510.1610.178.078.33
1505.626.196.244.624.798.929.829.97.347.6
2005.455.966.064.294.438.659.479.636.817.04
2505.195.745.744.044.158.239.119.146.416.59
3004.815.335.333.813.937.648.468.166.056.24
3504.59553.673.797.297.947.945.836.01
3754.534.824.823.633.727.27.667.665.765.9
4004.294.554.553.563.666.817.227.225.645.81
4253.574.364.363.463.625.676.926.925.55.75
4504.24.23.43.596.676.675.45.69
4753.943.943.353.566.256.255.325.66
5003.143.463.293.44.985.495.235.4
5252.262.692.993.143.584.284.754.99
5501.581.912.72.972.513.034.294.72
5751.091.312.51.742.083.96
6000.750.862.081.191.363.31
7.3 The valve trim material corresponds to the temperature and pressure range

①Valve plug (valve seat) material: 420+HT

V6000 ①Valve plug (valve seat) material 420+HT

②Valve plug (valve seat) material: F11+Q.STL

V6000 ②Valve plug (valve seat) material F11+Q.STL

③Valve plug (valve seat) material: 304+STL/316L+STL

V6000 ③Valve plug (valve seat) material 304+STL 316L+STL

④Valve plug (valve seat) material: 304/316L

V6000 ④Valve plug (valve seat) material 304 316L

⑤Valve plug material: .304+RPTFE/316L+RPTFE

V6000 ⑤Valve plug material 304+RPTFE 316L+RPTFE

⑥Packing material: PTFE

V6000 ⑥Packing material PTFE

⑦Packing material: graphite

V6000 ⑦Packing material graphite

V6000 Typical flow characteristic curve

Nominal diameterStrokeValve seat diameter codeLinear
DN1516154.7
DN2016187.4
DN25162511.7
DN32203219.8
DN40204029
DN50205042
DN65306574
DN803080117
DN10030100151
DN12560125226
DN15060150360
DN20060200522
DN250100250750
Nominal diameterActuator modelPTFE packingGraphite packing
DN20MT14.31.9
DN25MT13.61.6
DN32MT11.90.9
DN40MT11.30.7
DN50MT20.80.4
DN65MT21.21.1
DN80MT20.80.7
DN100MT20.50.4
DN125MT30.70.2
DN150MT30.5

V6000 SERIES THREE WAY CONTROL VALVE Dimensions and weight

1. Overall dimensions (mm)
Nominal diameterLH1H2H3ΦA
PN16PN25PN40CLASS150CLASS300Standard typeBellows typeWithout HandwheelWith Handwheel
DN1513013013013019465115240300450180
DN2015015015015019470115240300450180
DN2516016016016019775115240300450180
DN3218018018018022280140300300450180
DN4020020020020023590140300300450180
DN50230230230230267100180300300450180
DN65290290290290292120210410398651270
DN80310310310310318130210410398651270
DN100350350350350368150221421398651270
DN125400400400400425200260623681890400
DN150480480480480473210260633681890400
DN200600600600600568275330712681890400
2. Weight (kg)
Nominal diameterOrdinary typeBellows type
Without HandwheelWith HandwheelWithout HandwheelWith Handwheel
DN1516231724
DN2016231724
DN2516231724
DN3231383340
DN4032393441
DN5033403542
DN6560706575
DN8060706777
DN10080908696
DN125164183171190
DN150191210202221
DN200264283285304

12.Valve Body Casting Material Comparison Table

 

ASTMDINENJIS
A216 WCB1.0619GS-C25G5151 SCPH2
A536 60-40-80Js1049GGG40G5502 FCD400-15
A352 LCB1.1131G17Mn5G5152 SCPL1
A217 WC61.7357G17CrMo5-5G5151SCPH21
A217 WC91.7379G17CrMo9-10G5151 SCPH-32
A351 CF81.4308GX5CrNi19-10G5151SCS13A
A351 CF31.4309GX2CrNi19-11G5151SCS19A
A351 CF8M1.4408GX5CrNiMo19-11-2G5151SCS14A
A351 CF3M1.4409GX2CrNiMo19-11-2G5151SCS16A
A351 CF8C1.4552GX5CrNiNb19-11G5151 SCS21

13. Ordering Information

Application TypeFluid regulation or on-off
Application
“Pipe diameter”
Pipe material
Minimum ambient temperature on site over the the years (°C)
FluidName
State (gas, liquid or vapor)
Density
Operating temperature (°C)
“Import
pressure
(MPa)”
Minimum value
Normal value
Maximum value
“Outlet
pressure
(Mpa)”
Minimum value
Normal value
Maximum value

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